Valve Dynamics Simulation

Valve dynamics simulation is a unique engineering service offered by Klaus Enterprises. This state of the art technology is critical because valve design should be based on engineering data and actual operating conditions instead of copying, guessing or human experiences.

Why is it important to simulate compressor and valve dynamics?

  1. Manufacturers need to predict the performance of a design before it is built. A compressor valve can be set at different lift and springs. The setup will affect significantly valve efficiency and life.

  2. Valve failure has to be repaired as soon as possible to save production time and valve cost.

  3. Although actual valve motion can be measured, this intensive study is too costly and cumbersome to perform in field units.

Simulation was developed to apply mathematical models for compressor applications. The objective is to design valves with the best combination of valve lift, spring forces, and a geometry that provides maximum valve life, efficiency and minimum valve power consumption.

What problems can simulation help to solve?

What is the simulation input and output?

Input Data: See attached Valve Simulation Data Sheet 

Output: Compressor and Valve Performance Report including:

Compressor predicted capacity and horsepower in each stage

PV diagrams, PT and Piston rod load curves for each cylinder (Examples)

Valve efficiency: Valve loss, pressure drop, effective flow area, valve velocity

Valve dynamics: Plate impact velocity, valve motions, opening/closing angles

Recommendations:

Since most valve failures are caused by high plate impact, high valve loss, plate fluttering or late closing, these problems usually can be fixed by changing valve lift, springs, materials or valve types. Valve dynamics simulation can tell you what causes valve failure and what valve performance looks like before and after valve modifications.